The Maintenance Control Center
POWERED BY CELONIS$129 Million
is the average annual loss due to unplanned downtime per larger plant facilities
3x
more unplanned downtime for manufactures with insufficient reporting & analytics
32%
of manufacturers struggle with aligning process management efforts to the organization’s strategy
Your Roadmap to Intelligent Maintenance Excellence
Transform your plant floor from reactive to proactive. Combine cutting-edge process analytics, IoT insights, and Celonis-powered intelligence with expert guidance to unlock improved operational efficiency.
Why Intelligent Maintenance Matters
Reactive maintenance and short-term fixes cause increased downtime, higher operational costs, revenue leakage, and diminished capacity, all of which directly impact productivity.
Introducing The Maintenance Control Center
Powered by Celonis
✓ Enhance productivity ✓Increase capacity ✓Reduce maintenance costs
Up to 10%
improvement in manufacturing performance across OEE & machine availability
Up to 41%
reduction in machine malfunctions & disruptions
Up to $5M
in identified cost savings for a single plant with up to $2M freed in capacity
Up to 18%
reduction in machine breakdowns and a 26% reduction in hours lost
“Ashling Partners has been instrumental in deploying Celonis Platform at Dexcom. Ashling talent engaged in this deployment is very skilled and brings in expertise apt for making very impactful recommendations and improvements.”
– Dexcom
Your Partner in Strategic Implementation
Unlocking the full potential of Intelligent Maintenance requires more than just implementing technology and tools—it demands a deep understanding of your business, a strategic hypothesis-led approach, and expert-led integrations.
Seamless Technology Integration
Our Maintenance Control Center integrates with your systems to consolidate machine-level data into real-time insights. We build customized dashboards to track key KPIs—like OEE, MTBF, and emergency maintenance costs—empowering informed decisions.
Hypothesis-Led & Discovery
Contextualized Insights for Maximum Impact
At Ashling Partners, we believe technology without context is just data. Our industry expertise turns your data into meaningful insights that align with your business objectives.
Expert Guidance & Ongoing Support
The Maintenance Control Center in Action
Real-Time Monitoring & Immediate Alerts
Continuously monitor machine performance and operator activities, and instantly notify technicians of issues to minimize downtime. For example, a critical machine failure immediately triggers an alert, enabling prompt intervention before production is significantly affected.
Proactive Planning & Scheduling
Get real-time data to schedule maintenance and anticipate repair needs, preventing unplanned outages and ensuring efficient resource allocation. For example, early detection of equipment wear can prompt scheduled interventions during off-peak hours, avoiding costly emergency repairs.
Predictive Analytics & Risk Management
Forecast maintenance needs to prioritize high-risk scenarios and lower emergency costs. For instance, identifying trends in malfunctions triggers preemptive alerts that have reduced future breakdowns by 18%.
Strategic Process Intelligence & Performance Measurement
Visualize key KPIs like OEE, MTBF, and emergency maintenance costs, providing actionable insights for continuous improvement and strategic decision-making. For example, a dashboard showing a 10% performance increase guides targeted investments and process refinements.