The Maintenance Control Center

POWERED BY CELONIS

$129 Million

is the average annual loss due to unplanned downtime per larger plant facilities

3x

more unplanned downtime for manufactures with insufficient reporting & analytics

32%

of manufacturers struggle with aligning process management efforts to the organization’s strategy

Maintenance Control Center

Your Roadmap to Intelligent Maintenance Excellence

Transform your plant floor from reactive to proactive. Combine cutting-edge process analytics, IoT insights, and Celonis-powered intelligence with expert guidance to unlock improved operational efficiency.

Why Intelligent Maintenance Matters

Reactive maintenance and short-term fixes cause increased downtime, higher operational costs, revenue leakage, and diminished capacity, all of which directly impact productivity.

Maintenance Control Center

Introducing The Maintenance Control Center

Powered by Celonis

Enhance productivity   ✓Increase capacity ✓Reduce maintenance costs

Maintenance Control Center

Up to 10%

improvement in manufacturing performance across OEE & machine availability

Up to 41%

reduction in machine malfunctions & disruptions

Up to $5M

in identified cost savings for a single plant with up to $2M freed in capacity

Up to 18%

reduction in machine breakdowns and a 26% reduction in hours lost

Celonis Partner of the Year Award

Ashling Partners has been instrumental in deploying Celonis Platform at Dexcom. Ashling talent engaged in this deployment is very skilled and brings in expertise apt for making very impactful recommendations and improvements. 

– Dexcom

Your Partner in Strategic Implementation

Unlocking the full potential of Intelligent Maintenance requires more than just implementing technology and tools—it demands a deep understanding of your business, a strategic hypothesis-led approach, and expert-led integrations.

Z

Seamless Technology Integration

Our Maintenance Control Center integrates with your systems to consolidate machine-level data into real-time insights. We build customized dashboards to track key KPIs—like OEE, MTBF, and emergency maintenance costs—empowering informed decisions.

U

Hypothesis-Led & Discovery

We start by understanding your unique challenges and defining hypotheses aligned with your goals. Working closely with your team, we test these ideas to identify maintenance strategies that enhance capacity, reduce downtime, and boost revenue.

Contextualized Insights for Maximum Impact

At Ashling Partners, we believe technology without context is just data. Our industry expertise turns your data into meaningful insights that align with your business objectives.

Expert Guidance & Ongoing Support

Developing effective solutions is the toughest part of digital transformation. Our experts uncover quick wins and prioritize improvements using concrete data, ensuring every step delivers measurable value.

The Maintenance Control Center in Action

Real-Time Monitoring & Immediate Alerts

Continuously monitor machine performance and operator activities, and instantly notify technicians of issues to minimize downtime. For example, a critical machine failure immediately triggers an alert, enabling prompt intervention before production is significantly affected.

Proactive Planning & Scheduling

Get real-time data to schedule maintenance and anticipate repair needs, preventing unplanned outages and ensuring efficient resource allocation. For example, early detection of equipment wear can prompt scheduled interventions during off-peak hours, avoiding costly emergency repairs.

Predictive Analytics & Risk Management

Forecast maintenance needs to prioritize high-risk scenarios and lower emergency costs. For instance, identifying trends in malfunctions triggers preemptive alerts that have reduced future breakdowns by 18%.

Strategic Process Intelligence & Performance Measurement

Visualize key KPIs like OEE, MTBF, and emergency maintenance costs, providing actionable insights for continuous improvement and strategic decision-making. For example, a dashboard showing a 10% performance increase guides targeted investments and process refinements.

Customer Success Stories

Transforming Maintenance Operations